79ScreaminThreegle
New Member
Need electrical help with complete EZGO to 48 volt Club Car IQ conversion. First off I want to say thank you to anybody who can help me with this electrical because it has been driving me insane!! I have read every Forum post I could and pulled every diagram I could to get me this far but I need some help from the experts because I know it's probably pretty simple so I will give you all the info I know and hopefully somebody can help!
The golf cart is a custom 79 EZGO three wheeler that I completely strip down and have rewired with a 48 volt kit I purchased from a local golf cart shop. I believe the kit is a Club Car IQ because that's the wiring diagram I found that matched my wiring colors.
The controller is a Curtis 1206 HB and I have the black box that goes around it with the Run tow switch. I have all the correct correlating wiring harnesses that went with the kit.
All new batteries, 6-8 volt, new wires.
New pedal box with new mcor
New solenoid, new forward neutral reverse switch, new charge port, new charger.
so I have everything hooked up the way it looks on the diagrams and I will display some readings and hopefully we can figure out where I'm at!!
Main issue I see is solenoid not clicking
Pack Voltage - #6 battery + #1 51.2 volts
Solenoid Readings volts
- #6 battery + large post controller 50.6
- #6 battery + large post connected #1 battery positive 51.2
- #6 battery + small post blue wire 50.8
- #6 battery + small post yellow wire 51.2
+ Large post - large post 00.2
+ Small post - large post 00.2
Also I see no changes when I press pedal, in pedal box I have white wire and a black wire to its, when I'm looking at terminal side of its white wire is on right side black wire on left side, is this correct?
And for the micro switch I have a red wire and a green wire green wire is going into the terminal on the back of the micro switch marked com1 and red wire is attached to the terminal of the micro switch MC2 oh, is this correct?
I hope this is a good start I really appreciate any help anybody can give me
The golf cart is a custom 79 EZGO three wheeler that I completely strip down and have rewired with a 48 volt kit I purchased from a local golf cart shop. I believe the kit is a Club Car IQ because that's the wiring diagram I found that matched my wiring colors.
The controller is a Curtis 1206 HB and I have the black box that goes around it with the Run tow switch. I have all the correct correlating wiring harnesses that went with the kit.
All new batteries, 6-8 volt, new wires.
New pedal box with new mcor
New solenoid, new forward neutral reverse switch, new charge port, new charger.
so I have everything hooked up the way it looks on the diagrams and I will display some readings and hopefully we can figure out where I'm at!!
Main issue I see is solenoid not clicking
Pack Voltage - #6 battery + #1 51.2 volts
Solenoid Readings volts
- #6 battery + large post controller 50.6
- #6 battery + large post connected #1 battery positive 51.2
- #6 battery + small post blue wire 50.8
- #6 battery + small post yellow wire 51.2
+ Large post - large post 00.2
+ Small post - large post 00.2
Also I see no changes when I press pedal, in pedal box I have white wire and a black wire to its, when I'm looking at terminal side of its white wire is on right side black wire on left side, is this correct?
And for the micro switch I have a red wire and a green wire green wire is going into the terminal on the back of the micro switch marked com1 and red wire is attached to the terminal of the micro switch MC2 oh, is this correct?
I hope this is a good start I really appreciate any help anybody can give me