Lights/fans dim and horn not working

pensadawg

New Member
Hey guys,
I will try to keep this short. Looking at buddies cart, I noticed his accessory wires(?) were attached to his batteries differently than mine. He had all of his batteries in the loop whereas I had five. I moved the connection to the sixth (or first) battery to include all six of mine. The connection was on the drivers side. The connection on the pass. side stayed on the last battery. Both wires are red and approx. 12g in size. I thought that the wires controlled the charging and was missing the first battery in the series. BTW, I had no known charging issues before this. I have not tested the batteries and have no information about their condition other than that they are three years old, hydrated and maintained fairly regularly. Here's my problems, the lights are dim, fans will barely turn, and the horn and brake lights will not work. All of these are factory installed (I think). And they were working before I made the wire switch. I switched the wire back after I got these results but the conditions remain. The cart stopped moving right after this but a connector cleaning on the solenoid fixed that and the cart motivates well. It has the FnR switch and that beeps loudly when in reverse so I don't think the switch is involved. The cart is a little jerky when first applying the accelerator but smooths out quickly. Everything is stock (or as I purchased from original elderly owner who only had factory service) except for Sam's club batteries installed 9/08.
This seems to be a ground issue, or at least acts that way. I have not done anything to the ground bus bar(?) that is located under the drivers side seat on the body panel inside the battery area. Is that possibly the place to start? Any information on this is appreciated and thanks for putting up with another Noob. You guys are great and I love to read this forum. Thanks again, Rick.
 

shadowman

New Member
what year is the cart? and what voltage batteries? 6 volt....8 volt.....or 12 volt????............if its a 48 volt cart with six 8 volt batteries the red 10 gage wire from the charger receptical needs to be on the rear battery pass. side pos terminal..........( rear battery ) 1st test and load test the batteries check water levels, make sure all connections are clean and tight and charge the cart until the charger shuts off on its own..........then see where your at......oh and all grounds on an elec cart have to go to a battery.....no where else a battery only................................
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pensadawg

New Member
Shadow, I should have stated six 8v's, but I thouhgt I indicated it was a '99 DS. It must not be showing in the heading for you. Like I said, noob on this side. I have two wires attached to the batteries. One where you indicate, and one on the fifth(?) battery neg post. The second wire goes to a frame mounted fuse holder with three blade fuses. I'm not sure if the items I'm having problems with were factory or dealer installed. I do know the lady who owned the cart before me bought it new with them installed. I took pictures of the bus bar and extra wire. It sure looks like the bar is attached (grounded?) to the frame. Also, I did not mention that the cart is a Limited Edition. Not sure what that means, but it may have something to do with the accessory package. Oh, and the batteries are not the culprits in this issue. I have pics of the area I'm refering to, but I dont know how to post them. Any help with that would be appreciated. Thanks again, Rick.
 

pensadawg

New Member
Well the Newbie sign is flashing in overdrive here. As I was looking at the wiring set-up I noticed that if I have the accessory wire attached to the WRONG post on the fifth battery it will not benefit from that batteries voltage. I reattached the wire on the positive side and everything is getting the proper voltage and working normally. Shadowman, thanks for the help. If you had not indicated to follow the batteries from the passenger side, I would probably not have figured this out. And thanks for the reply to the PM. If you ever want to talk carts, give me a call. I obviously need the input. And now on to installing the lift kit. Thanks, Rick.
 

shadowman

New Member
glad you got her......and will do on the call i just need to get time to sit and chat.......i do have your # and i sent you my e-mail................................................
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