I know this is a long post but i dont know any other way of describing my problem!
Here is the problem that i am having. When i turn the key on and put the lever in reverse, the wheels turn about 1/8 of a turn and stops. I can switch it over to forward and nothing happens. I have to turn the cart off and then back on to get it to do the same thing again. It will never seem to want to go forward at either time. Here is a list of everything that i have done to this cart. There are probably some other things that i have done but has slipped my mind as of now.
1- New 500amp controller from D&D
2- New high torque motor from D&D
3- HD solenoid
4- HD forward and reverse switch
5- New 1A,100volt diode(white band toward power)
6- New pre charged resistor
7- New potentiometer
8- All cables are #2 gauge welding cable with brass connections
9- Main fuse installed on positive side of first battery
10- All wire connections have been replaced with new spade and loop connections and wire has also been replaced
Things that i am not sure of.
1- When i turn the switch on and push the accelerator down, i am getting seven green blinks and then solid green after that on the controller.
2- I have 6 trojon batteries and they all read 8.18 - 8.21 except for the first one that is giving me a reading of 3.62.
3- I am getting an overall reading of 44.5 from 1st batt. pos. to the last batt. neg.
4- IS THIS WHERE ALL OF MY PROBLEMS ARE COMING FROM?????
5- If so, Do i need to change all of my batteries or can i change out just the one bad one?
6- The charger is getting very hot, seems to be alot hotter than it should be
7- I have set the potentiometer up just like the manual said to and also adjusted the pedal as per the manual
8- I have not tried resetting the obc nor have i tried running a cable around the obc and bypassing the obc but i will if everybody thinks this could be the problem.
9- I have also taking other readings from the solenoid, the progammer and the on and off switch but things look normal, but am open for any kind of suggestions.
PLEASE SOMEBODY HELP ME OUT WITH YOUR IDEAS AND SUGGESTIONS.
Thank you,
Scott
Here is the problem that i am having. When i turn the key on and put the lever in reverse, the wheels turn about 1/8 of a turn and stops. I can switch it over to forward and nothing happens. I have to turn the cart off and then back on to get it to do the same thing again. It will never seem to want to go forward at either time. Here is a list of everything that i have done to this cart. There are probably some other things that i have done but has slipped my mind as of now.
1- New 500amp controller from D&D
2- New high torque motor from D&D
3- HD solenoid
4- HD forward and reverse switch
5- New 1A,100volt diode(white band toward power)
6- New pre charged resistor
7- New potentiometer
8- All cables are #2 gauge welding cable with brass connections
9- Main fuse installed on positive side of first battery
10- All wire connections have been replaced with new spade and loop connections and wire has also been replaced
Things that i am not sure of.
1- When i turn the switch on and push the accelerator down, i am getting seven green blinks and then solid green after that on the controller.
2- I have 6 trojon batteries and they all read 8.18 - 8.21 except for the first one that is giving me a reading of 3.62.
3- I am getting an overall reading of 44.5 from 1st batt. pos. to the last batt. neg.
4- IS THIS WHERE ALL OF MY PROBLEMS ARE COMING FROM?????
5- If so, Do i need to change all of my batteries or can i change out just the one bad one?
6- The charger is getting very hot, seems to be alot hotter than it should be
7- I have set the potentiometer up just like the manual said to and also adjusted the pedal as per the manual
8- I have not tried resetting the obc nor have i tried running a cable around the obc and bypassing the obc but i will if everybody thinks this could be the problem.
9- I have also taking other readings from the solenoid, the progammer and the on and off switch but things look normal, but am open for any kind of suggestions.
PLEASE SOMEBODY HELP ME OUT WITH YOUR IDEAS AND SUGGESTIONS.
Thank you,
Scott