97 DS 48V

marfdave

New Member
For some time, every once in a while the cart would not move when I stopped, of just took my foot off the pedal. After a few pumps, it would start. Finally it just stopped as I was driving. and won't move. I jumped the solenoid and it moves. A friend that rebuilds carts had a spare 48v Club car solenoid and the local dealership said it should work, so I put it on, along with a new big resister and it still won't move, but will when I jump the solenoid. Other than a new solenoid, is there any other possible cause?
 

shadowman

New Member
is the microswitch in the v-glide box ok? that activates the solenoid so you might want to check it and if its good put a new solenoid on, keep in mind even a clicking solenoid can be bad........................................
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marfdave

New Member
Yes it clicks. Also, I checked the power side of the small terminals and, when the pedal is pressed. I get 48 v's
 

marfdave

New Member
That's what everybody is saying. I've now borrowed a Yamaha 48v solenoid. It doesn't have the resisters on it. I've got a new big resister to put on it. Do I need the resisters? Will the Yamaha solenoid work?
 

shadowman

New Member
48 volt is 48 volt i,m not sure other then how the design it wether its different you should be able to test without the resistor but when your ready to go permanant i would use it.......get yourself a diode also its just a little more ins. in case of issues.........................................
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Diode

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FYI
The diode across the coil terminals is there for voltage spikes. Any Coil when turned on or off can create an AC spike of hundreds of volts, the diode allows this spike to dissipate. Using a diode on any coil is a good Idea.

The resistor across the large terminals is used on controller carts, this resistor allows the internal capacitors in the controller to charge (slowly) without a sudden inrush current (no resistor) and would not be needed on a resistor type carts.

the silver band on the diode connects to the positive terminal of the coil, the resistor direction does not matter.
 

donhow

New Member
Maybe you should be testing the original solenoid out of the system, by itself. Run 48v to it and test the large terminals for continuity. When you checked for 48v on the solenoid while it was in the system did you use the same ground connection as was on the solenoid connection? Maybe there was a ground (-48v) problem.
Don
 
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