Two years ago replaced my batteries with one 48v lithium battery. The battery is 100 percent charged, Key switch passes 48 volts but the solenoid does not pick up (ie click) Reverse alarm works when I jumpered negative from the battery to the terminal that didn't have +53v on it but, it does not alarm with the cart forward/reverse switch in reverse. I removed the solenoid after I verified which spade terminal was positive. I then put meter on the large terminals and verified continuity when I picked up the solenoid jumpering + and - to the
correct terminals from the battery. Lifted all leads off the motor put meter in diode mode on A1& A2 beeps, then F1 & F2 beeps. No beeps from any A to any F terminal or any terminal to the motor case. I then jacked up the rear end and jumped 48v + & - to the proper A1 & A2 terminals with jumper cables. The motor ran and the wheels turned un the forward direction. I did the OBC reset process and the reverse alarm never came on. I did see a quick flicker of the battery warning light upon restoration but, the solenoid never picked up/clicked so I jumpered -48v to the proper terminal and the solenoid picked up. The resistor on the solenoid reads 240 ohms. I'm not sure about the forward/reverse switch because I the screws are rusted so I would have to drill them out. To me that leaves me with the OBC, speed controller or the foot pedal potentiometer. I tried to jumper -48v to the terminal on the controller where the -48v that comes from the OBC lands. This was supposed to bypass the OBC but nothing happened. What am I missing.?
correct terminals from the battery. Lifted all leads off the motor put meter in diode mode on A1& A2 beeps, then F1 & F2 beeps. No beeps from any A to any F terminal or any terminal to the motor case. I then jacked up the rear end and jumped 48v + & - to the proper A1 & A2 terminals with jumper cables. The motor ran and the wheels turned un the forward direction. I did the OBC reset process and the reverse alarm never came on. I did see a quick flicker of the battery warning light upon restoration but, the solenoid never picked up/clicked so I jumpered -48v to the proper terminal and the solenoid picked up. The resistor on the solenoid reads 240 ohms. I'm not sure about the forward/reverse switch because I the screws are rusted so I would have to drill them out. To me that leaves me with the OBC, speed controller or the foot pedal potentiometer. I tried to jumper -48v to the terminal on the controller where the -48v that comes from the OBC lands. This was supposed to bypass the OBC but nothing happened. What am I missing.?