'05 Ezgo ST Long Travel GSXR build...

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CartMechanik01

New Member
I've been working on my little project for a while, I picked up a 2005 ST 2+2 that was at the beach when hurricane Ike came in and I bought a 2002 GSXR 750 engine to swap in since the stock motor was junk of course. Its been a slow going project ,I've had the cart and motor for about a year now, but I've been working on it a lil more lately and just installed the new Strech long travel kit I got from Wicked carts....
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Here is some of my progress:
Tore the cart apart and removed stock engine and all wiring

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Started building an engine cradle
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Torn down rear axle and removed all the internal governor parts, cut off the stock spring perches, installed everything with new perches and 1/2" u bolts, added lift shackels for a little extra height and got the sprocket for the input shaft
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Front end before and after. I just got the correct spindles and tie rod ends for it today and have not installed them yet...
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CartMechanik01

New Member
Thanks guys, the next project is getting the motor running. I've got it to turn over but no spark and the fuel pump won't turn on.... I think i've got a ecu problem but i'm not real certain. I need to find someone that works on Suzuki bikes.
 
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CartMechanik01

New Member
well I finally got the motor running, It ended up being a ignition switch problem......but I don't have an ignition switch, I cut the main harness and installed a toggle and a start button, but a 30 cent resistor fixed the problem. It was a security feature issue but after doing lots of research I found out how to bypass it.
Got a set of ITP's and 22" strykers just for temporary use to roll it around on and I hope to get the motor bolted in pretty soon
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