Club Car Service Manual for FE290 and FE350 Kawasaki Engines
Kawasaki FE120, FE170, FE250, FE290, FE350, FE400 Club Car Service Manual
Club Car FE-290 and FE-350 Kawasaki Engine Service Manual
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Club Car Service Manual for Kawasaki Engines
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Adjusting Valves on a Club Car Golf Cart
Does your engine have a "ticking" sound? It could mean its time for a valve adjustment.
Before starting anything make sure the key is off and the battery disconnected. Remove the two 10mm bolts that hold the valve cover on. Remove the valve cover. To find top dead center, remove the spark plug and insert a straw or a small dowel rod. DO NOT use a screw driver. You could possibly scratch the cylinder if you are new to this. Rotate the clutch until...
This post is about how to service your gas Club Car DS gas models 1992-2005 with the FE290cc engine and most FE350cc models.
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ENGINE OIL AND FILTER CHANGE
First, lets start with the basic oil & filter change. This should work with both a lifted cart and a non lifted cart. Since a lot of people are now lifting their car, it tends to tilt the engine cradle in such a way that it is hard to drain all the oil out. So the first thing to do is:
1: Take your cart...
EZGO Golf Cart Valve Lash Adjustment - EZGO TXT and EZGO Marathon
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Start with a cold engine.
Remove 6 valve cover bolts, and pry off cover:
Clean o-ring surface(blue arrows) carefully. Do not drop dirt in any holes.
Check o-ring for damage, and make sure it is fully seated in cover(red arrows). Do this now, you'll be too excited later, and forget:
Pick a valve. Turn cam lobe DOWN by rotating drive clutch by hand(red arrow): Loosen adjuster locknut 1/4-1/2 turn.
Insert .004"...